Table Saw Thin Strip Jig

Introduction

If you've ever faced the challenge of bending wood and needed numerous thin strips, you know the importance of a reliable jig. In my latest project, I encountered the same need but found commercial jigs lacking in safety. So, I decided to create my own easy-to-build and secure thin strip jig using scrap plywood. In this blog post, I'll guide you through the process of constructing this practical and safe tool.

Building the Base

To start, create a sturdy base by stacking four layers of scrap plywood, glued together with CA glue and secured with screws. Ensure the layers are well-joined and use a table saw to clean up any uneven edges.

Creating T-Slots

Next, use a 5/8th-inch keyhole router bit to create T-slots on the base using a palm router. These slots are crucial for attaching a plywood strip that will hold the wood securely in place during cutting.

Adding Hold-Down Strip

Attach the hold-down plywood strip to the base using T-bolts and knobs. Drill ¼ inch holes at half-inch intervals on the strip to match the T-slots on the base. Enhance grip by attaching 60 grit sandpaper to both the base and the hold-down strip using spray adhesive.

Enhancements for Better Grip

For an improved grip while ripping thin strips, affix a Long Hold Down Push Block to the jig using screws. Add a scrap plywood piece at the end of the jig to hold the wood securely, adjusting it as needed for different widths and thicknesses.

Fine-Tuning for Efficiency

During testing, I discovered that plastic wing nuts were more effective than star knobs for securing T-track bolts, providing better access when securing the wood. Trim the hold-down plywood strip to match the jig's length for easier use.

Seeing the Jig in Action:

In a video demonstration, witness the jig effortlessly and securely rip thin strips of wood. Subscribe to my channel, like the video, and drop a comment to show your support – your engagement motivates me to create more content.

Conclusion

I'm thrilled with the safety and efficiency of this DIY thin strip jig. If you're interested in the dimensions or plans for this build, let me know in the comments. Your feedback matters, and if there's enough interest, I'll gladly share free plans for this jig. Thank you for sticking around, and I look forward to your continued support!

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